Improving Fragmentation And Loading Rates Through Better Blasting With Varistem®
The intent of the trial was to demonstrate the energy retention capabilities of the Varistem® blast stemming plugs through conducting a split blast on a
Varistem® is a patented blast-stemming plug for mining, quarrying and civil blasting
applications. The plugs contain blast energy for longer, resulting in a range of benefits
depending on how it is incorporated into your blast design. The Varistem® blast stemming
plugs are manufactured in a range of different sizes, catering for blasthole diameters from
51mm to 203mm.
One of the largest financial gains from using the Varistem® blast stemming plugs is an improvement in overall fragmentation. This results in an improvement in loading rates, bucket fill factors, load and haul cycle times, and ultimately crusher throughput. Lheewijt et. al. (2012) 1 conducted a study to determine, amongst other factors, the impact of the use of the Varistem® plugs on crusher throughput at a limestone quarry. Figure 1 presents the crusher throughput results obtained in this study, showing an improvement of between 14% to 19%. Additionally, Lheewijt et. al. (2012) 1 found that vibration levels were reduced by 33% and truck loading time was reduced by 6.2% (CAT 330D Backhoe).
In a similar but more robust study, Wotorchi-Gordon (2010) 2 measured crusher throughout over an 11-month period at Tarkwa gold mine in Ghana. Over this period, it was found that the use of the Varistem® plugs improved crusher throughput by 13.6% (as shown in Figure 2). Wotorchi-Gordon (2010) 2 further noted in his study that load and haul cycle times had improved, and that excavation of the material was easier due to the improvement in fragmentation
The intent of the trial was to demonstrate the energy retention capabilities of the Varistem® blast stemming plugs through conducting a split blast on a
Varistem® Stemming Plugs Trial Summary Introduction Flyrock is a significant safety and environmental concern in coal mining, particularly when blasting occurs near inhabited areas. This
Varistem® Blast Stemming Plugs Trials Iron ore fragmentation plays a crucial role in the efficiency of mining operations, directly impacting the performance of processing plants.
