How does Varistem® improve energy retention and utilization?

Varistem® stemming plugs are manufactured through a process called dip moulding. This process, in combination with the material type, makes the Varistem® plugs flexible with a high tear strength. When a blast is detonated, an initial pressure shockwave is released that precedes the burning front of the explosion.

Varistem Blasting Diagram.

Multiple Deck Charging

For complex ground, geological structures and orebodies.

Conventional

For standard energy retention applications.

Air-Decking

Better energy retention and more user friendly than gasbags.

Triple Configuration

For short holes/holes that collapsed or became blocked before priming and charging.

Double Configuration

For holes/holes that became blocked in the stemming column after priming and charging.

A cross-sectional diagram for the process of controlled blasting indicating stemming, initiation and energy direction.

Due to Varistem®’s flexibility and high tear strength, once this initial shockwave energy exerts force on the plug, it is forced upwards into the stemming material, and creates a temporary pressure seal in the blasthole. As a result, more of the shockwave energy/explosive gas travels into the microfractures in the surrounding rock, weakening the rockmass.

The initial shockwave is quickly followed by the burning front of the explosion, which destroys the Varistem® stemming plugs. But as a result of the rockmass being weakened by the improved retention of the initial shockwave energy, more of the blast energy travels into the rockmass (even though the Varistem plugs are destroyed in the process).

With secondary cost savings like easier rock removal, less secondary breakage costs, increased truck capacity, less wear on crushing and grinding equipment and more, Varistem pays for itself many times over.

Varistem® Stemming Plug Trial at a Quarry

A controlled blast event with linear blast holes for mining and blasting.
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